EPP 200-LQ1 Key benefits at a glance
Effective prevention of ink foaming
Space-saving design with an integrated ink tray
Low energy requirements
Energy-efficient peristaltic ink supply for small to medium-sized printing units
The EPP 200-LQ1 is a standalone electric peristaltic pump system specifically designed for small to medium-sized printing units in flexographic printing presses. This system is ideal when frequent ink changes, quick changeovers, and minimal maintenance are priorities – requirements that are particularly critical in production environments with varying jobs, short runs, or limited floor space.
Thanks to its compact design, the EPP 200-LQ1 can be installed directly at the printing unit or on the press gallery level. The robust stainless steel trolley with wheels makes the system mobile and allows for flexible positioning along the printing press.
When is the EPP 200-LQ1 the right choice?
Peristaltic pump technology offers specific advantages that become particularly valuable in certain production scenarios:
Minimal maintenance requirements
Peristaltic pumps operate without valves, diaphragms, or seals – components that cause wear in other pump systems. The ink only contacts the hose, which minimizes the number of wear parts. Hose changes are tool-free and take just a few minutes, thanks to the open design with no hidden corners.
Frequent ink changes and quick turnarounds
The 100% tool-free design and straightforward cleaning save valuable time with every ink change. The low circulation volume reduces ink residue and material waste – particularly important with expensive specialty inks.
Active return flow for demanding conditions
While many systems rely on passive ink return by gravity, the EPP 200-LQ1 operates with a second, active return pump. This is especially beneficial when there is minimal gradient in the printing unit or long hose runs – situations where passive return can lead to air pockets. The synchronized control with preset offset reliably prevents chamber overflow.
Versatile compatibility
Consistent flow rate across all viscosities – whether you're processing water-based or UV inks. This makes the EPP 200-LQ1 a flexible solution for printing operations working with different ink systems.
How the EPP 200-LQ1 works
The system operates on a 2-pump principle: One peristaltic pump delivers ink from any ink container to the chamber via a suction lance. The second pump actively transports excess ink back to the container via the return lance. Both pumps operate synchronously with adjustable flow rate differential.
Control is handled by two Siemens frequency converters, which enable stepless adjustment of the flow rate – up to 5 liters per minute. Operation is intentionally simple: two push buttons and a potentiometer for flow rate adjustment are all that's needed for complete operation.
The intelligent lance system ensures optimal flow: The return lance features vent holes to prevent foam formation – critical for consistent coating quality throughout the production run.
Key Features & Benefits
-
Reliable and low-maintenance
Contamination-free ink transfer: Only the hose contacts the ink, no cross-contamination between different colors
Stepless hose positioning: Extends hose life and reduces consumable costs
Quiet operation: The pump runs quietly, minimizing noise exposure for operators
-
Space-saving and mobile
Compact design: Installation directly at the printing unit, even in tight spaces
Integrated ink tray with removable service tray: Clean environment, simplified cleaning
-
Efficient and safe
Stainless steel ink lances: Durable, corrosion-resistant, safe operation
Optimized lance system with vent holes: Prevents ink foaming
Low energy consumption: Electric drives operate efficiently and reduce operating costs
-
Options for individual requirements
Agitator system with speed control and display, interchangeable agitator unit, height-adjustable
Stainless steel ink bucket with lid, special design for ink lances and agitator
Technical highlights
Typical applications for integration of EPP200-LQ1
- Small to medium-sized flexographic printing units
- Production environments with frequent ink changes and varying jobs
- Applications with water-based and UV inks and coatings
- Systems with minimal gradient in the printing unit or long return flow distances
- Limited floor space at the printing press or gallery level
- Operations focused on low maintenance and high availability
Common industries
- Flexible packaging
- Label printing
- Folding cartons
- Corrugated board
- Offset inline coating
- Specialty printing applications
Request a consultation now
Would you like to implement the EPP 200-LQ1 in your production or have questions about integrating it into your existing press configuration? Our ink supply experts are happy to help you select the optimal system for your requirements.
More Ink Supply Systems from AkeBoose
The EPP 200-LQ1 is part of our comprehensive portfolio of ink supply solutions. Depending on your production requirements, we offer various systems:
EPP 100 peristaltic ink pump
Compact peristaltic pump for narrow-web applications up to 600 mm web width. Read more
EPQ 200 diaphragm pump system
Reliable diaphragm pump system for all ink systems (including solvent-based) for medium to wide web widths. Read more
RELATED TOPICS
Magnetic ink filters (CIP20)
Remove wear particles and contamination from the ink before it returns to the ink container Read more
NOVA TK All-in-One chamber doctor blade system
Equip your printing units with user-friendly chamber systems for stable ink metering and low-maintenance flexo printing operations. Read more